Thursday, January 30, 2014

Ever wonder … what’s the difference between an electric fired furnace and a kiln?

Although furnaces and kilns both provide a source of high temperature to process materials, their difference lies in intended application and construction.

Kilns are typically associated with heating pottery and ceramic wares. They’re intended for periodic use whereby the kiln is loaded with material at room temperature, slowly heated to an elevated temperature and then automatically shutting off to begin a slow cool down to ambient temperature. Kilns are designed with lower power (KW) and thin gauge heating element coils supported in grooves cut into the insulation of the chamber. Kiln construction features thinner walls of insulation; the shell is assembled with lighter gauge metals.

Furnaces are generally designed for heat treating metals at temperatures above 1400°F. A furnace is heated to temperature and remains at set point for extended periods or on a continuous basis. Parts being heated are loaded/unloaded while the furnace chamber soaks at temperature. The furnace chamber provides uniform heating with precision temperature control. Furnace construction is heavy duty with multi-layered walls of insulation, heavy gauge heating element coils mounted in removable holders, and higher power ratings for faster heat up and load recovery rates. In addition, furnaces are commonly designed for operation with protective atmospheres for achieving various surface finishes on the metals.


Saturday, January 25, 2014

Manufacturing 2014 - January news posts are full of predictions for the upcoming year.  This year the posts are positive.  They say companies are moving forwards with plans to renovate and expand.  Corporate Executives are giving the green light to projects that have been put on the back burner.  The trickle down effect to small companies means more business.  Lucifer Furnaces will chime in on the rosy outlook.. new furnaces orders come in steadily from companies small and large, both production and research facilities. Customers are keeping up with maintenance of their furnaces and ovens by replacing heating elements, thermocouples, etc...  Signs are it will be a good year!

Tuesday, January 21, 2014

Just delivered this heat treat oven to a customer. It's designed for operation with inert atmosphere.   A rear mounted fan generates a horizontal air flow for uniform heat.  The stobe light mounted on top of the control panel provides visual notification when a cycle is complete - a welcome addition in a noisy shop.

Tuesday, January 14, 2014

Mark your calendars.. come visit Lucifer Furnaces at IMTS 2014 in Chicago-September 8-13.
We'll show you our Space Saving Tool Room Champ Dual Chamber Furnace.

Saturday, January 11, 2014

Lucifer Furnaces - manufacturing industrial heat treating furnaces & ovens -
Made in the USA - building the furnace you need for your application.